EsaRed

The only Atex certified, explosion-proof elastomer in the world

  • ATEX certified
    ATEX certified
  • E.S.A. System
    E.S.A. System
  • hardness range 75-90
    hardness range 75-90
  • max load 15 [Kg/cm]
    max load 15 [Kg/cm]
  • max temp 150°C
    max temp 150°C
  • Speedwell System
    Speedwell System

Elastomer designed for printing impression rollers with electrostatic assist (ESA) for printing on plastic film and paper. EsaRed eliminates the ionization effect typical of traditional black rubber compounds with carbon black. The only product certified in compliance with the ATEX Ex II 2G IIA T4 standard for use in Zone 1 issued as a non-flammable elastomer. The volumetric resistance, dynamic resistance and insulation values of EsaRed comply with the electrostatic assist system installed on the printing press and the type of application (Direct Charge, Top Loading and/or Side-Loading). For inks bases on acetates, alcohol, mek and 20% toluol.

The special Rossini conpounds are available both in Speedwell Sleeve configuration and Rubber roller.

Rubber-coated roller with steel core and/or Speedwell sleeve with conductive or insulated fibreglass conical base depending on the application. EsaRed coating ground to measurement.

Colour
Red
Rubber-coated roller - Min/Max diameter
35 - 550 [mm] // 1.373 - 21.569"
Rubber-coated roller - Min/Max length including pins
150 - 5.000 [mm] // 5.882 - 196.078"
Speedwell Sleeve - Min/Max diameter
80 - 450 [mm] // 3.137 - 17.647"
Speedwell Sleeve - Min/Max length - Tolerance UNI:ISO 2768T1m
350 - 3500 [mm] // 13.725" - 137.255"
Coating thickness
10 - 35 [mm] // 0.392 - 1.373"
Min coating thickness to guarantee after grinding
8 [mm] // 0.315" - Grinding value at a minimum must be supplied by the client based on the possible adjustment of the printing press
Surface hardness - Tolerance +/-3 Shore A
75 - 90 Shore A
Maximum resistance to pressure
15 [Kg/cm]
Electrical resistance
Rollers and Speedwell Sleeves are designed and built according to technical specifications released by the manufacturers of ESA systems and the type of application of the electrostatic charge (Top Loading - Side Loading - Direct Charge)
Compressed air for sleeve assembly
12 - 20 [bar] // 174 - 290 PSI Minimum capacity: 700 [l//min] with air input having a free passage with D => 8[mm]
Maximum temperature resistance
150 °C / 302 °F
Working tolerance
External finishing with precision grinding (Ra=0.8) with T.I.R. < 0.03 mm] when measured on a mandrel with T.I.R. <= 0.005 [mm]
Resistance to chemicals
Alcohol - Acetates max 30% - Water - Ozone
Terms of sale

These might also be interesting

Esa Rubber H - Formula 1

Elastomer to coat printing impression rollers with ESA system with higher printing load and solvent based inks and max 20% toluene. Performs a further better resistance to the abrasion. Cleaning …

read more

Green ESA PU

Technopolymer designed to coat impression rollers for ESA printing on paper and cardboard with higher printing loads and high resistance to the abrasion with water, alcool o acetate max 30% based …

read more